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MASTERING CD-Rs |

Similar
to conventional CD mastering, CD-R requires tighter tolerances and
increased process controls.
| By
Thomas Whitworth
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the coated plastic discs are later
recorded a different appro- |
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he CD-R was developed in 1988 and the specification book that covers this product known as the Orange Book Part 11 (Version 2) came out in 1989. Since that time there have been many compa- |
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| nies replicating
the
CD-R substrates but few mastering the pre-grooved masters. This article
will focus on the maste- ring of the pregrooved master. Master Preparation In preparing the glass substrate for the photoresist appli- cation you will need to be more meticulous with the glass |
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cleaning procedures than you would for CD or CD-ROM manufacturing. Spinning of
the photoresist also has a greater challenge associated with it. There are some
defects that are tolerable in CD and CD-ROM manufacturing that are not tolerable
for CD-R masters. Special attention must be given to the processes, to minimize
“voids” and “PR Gels” that are frequently present in thin film
applications. Some of the CD-R master manufacturers place special requirements
on the phot-oresist thickness and uniformity. The photoresist thickness is
critical to the success of the coating process. This is most often measured
using an elipsometer. Thickness tolerances can be several orders of magnitude
tighter than CD-ROM production. This requires careful monitoring during spinning
and dispensing of the photoresist. |
mastering instead of modulating
the acoustical carrier frequency inside the acoustical optical AO, the
carrier is frequency modulated producing a variable grating for the
recording laser. As the frequency changes, the spaces in the grating
vary in width producing changes in the angle of deflection for the
defracted laser beam. (The ATIP formatter for the wobble carrier, +I
kHz.) By frequency modulating the AO carrier in conjunction with an
optical beam expander, a sinusoidal deflection is formed with the
recording beam producing the wobbled groove. The wobble amplitude on the
resist master is typically 60 lim, peak-to-peak with a spatial period of
54 to 64 um. All the frequency modulations are produced by using an ATIP
formatter instead of EFM formatter which is used for CD-ROM mastering. |
50 JULY - AUGUST 2000 OPTICAL DISC SYSTEMS Back to content Back to Magazine Cover